7 steps of autonomous maintenance pdf

The 7 steps of autonomous maintenance continuously. Autonomous maintenance is an especially important pillar of total productive maintenance tpm because it enlists the intelligence and skills of the people who are most familiar with factory machines equipment operators. There are factors in some industries that make it harder artificially so if youre a programmer. The way that the stages of autonomous maintenance are described as steps, promotes how autonomous maintenance works. Hazard identification and risk assessment hira in hindi steps of hira risk matrix hira format duration.

Autonomous maintenance comes down to five simple steps, dubbed the five ss by the japanese. Most companies in the west stop after autonomous maintenance is an especially important pillar of total productive maintenance tpm because it enlists the intelligence and skills of the people who are most familiar with factory. Keep your equipment fully functional with total productive maintenance. The 7 autonomous maintenance steps poster is used during an implemented tpm program to ensure that all maintenance staff and operators are clear on. In the step zero of autonomous maintenance, the goal is to increase basic. The first phase then follows the first three steps of initial cleaning, elimination of sources of contamination and inaccessible areas.

This video cover first part of autonomous maintenance in which we discussed about introduction to am, use of am and 7 basic types of abnormalities. Operators learn the maintenance skills they need to know through a sevenstep autonomous maintenance program. Setter of the cell and cell leader in case there is a cell layout. Four steps to become an operator strong on equipment and autonomous maintenanceautonomous four steps tomaintenance become an operator7 steps strong on equipment 7 allout autonomous management 4 master how to repair the equipment learn how to operate the 6 orderliness and tidiness equipment with the required 3 accuracy and how to. As described above, equipment has become increasingly sophisticated and complex, and the maintenance function has gradually become separated from the production function, with the result that production and maintenance departments have become isolated in their own camps, with one making and the other fixing. Autonomous maintenance is achieved by undergoing 7 simple steps and the initial step being, step 0. These pillars aim to educate the participants in the concepts and philosophy of equipment maintenance and give them an opportunity to develop their skills and confidence level. Autonomous maintenance aims at reducing such complacency by empowering the employees to take responsibility of certain basic aspects of machine maintenance such as cleaning, lubrication and inspection. Oct 03, 2016 basic maintenance which can be easily performed on daily basis, e. Tpm improves equipment effectiveness lean production. Jul 25, 20 autonomous maintenance refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. Autonomous maintenance for operator tpm basic business. Learning about the equipment to understand how it works and be able to spot signs of trouble.

Ppt autonomous maintenance powerpoint presentation free. Implementing autonomous maintenance may vary slightly depending on each plants operation, but its typically broken down into seven steps. Autonomous maintenance is a practice so intuitive that its a wonder its not standard across all companies in every industry. Ebook autonomous maintenance in seven steps as pdf.

Moral education, respect for othersthis translates poorly as a pith one word ideal into english as do many japanese words. Set provisional standards for cleaning, checking and lubrication. The last step for a successful implementation of autonomous maintenance is to finalize all provisional standards and establish a process for autonomous maintenance. East west industrial park limited ewipl, an apparel. Included are discussions of tpm for complete elimination of losses.

Autonomous maintenance refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. When equipment breaks down or performs poorly, it causes serious disruption to your business. Free pdf downlaod autonomous maintenance in seven steps implementing tpm on the shop floor free boook online. Autonomous maintenance includes tasks such as lubricating and tightening machine parts. Pdf development of autonomous maintenance implementation. Im sure we all know the pain of having a contractor from another company develop a ke. Autonomous maintenance champions, production teams. In the step zero of autonomous maintenance, the goal is to increase basic understanding about machine components and train machine operators to perform maintenance activities to a certain level. The goals of the program are to prevent equipment deterioration, restore equipment. Maintenance group took up only essential maintenance works.

Create a simple autonomous maintenance checklist for all inspection, set point, lubrication, and other operatorcontrolled maintenance tasks creating standardized work for the autonomous maintenance process. Availability performance improvement by using autonomous. Operators might be the master of running their machine to maximum capacity, but for autonomous maintenance to be effective, they need to know the ins and outs of their machine. Development of autonomous maintenance implementation framework for semiconductor industries article pdf available in international journal of industrial and systems engineering 93 october. Autonomous maintenance pdf to help you share step 0 with others. The 7 autonomous maintenance steps poster is used during an implemented tpm program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance. Then the aim of this work is the definition of a wcm implementation model, which can act as a guide for the implementation of this methodology.

The companies had followed nakajimas seven steps of autonomous maintenance, although different tpm pillars had been adopted, with the common. To get from the bottom to the top it is easier to use evenly spaced comfortably sized steps. Based upon operators skills and knowledge development, am seeks to empower them to take over the daily care and easy maintenance tasks of their equipments. Schedule a periodic audit first daily, then weekly to verify that the autonomous maintenance checklist is being followed. Introduction to autonomous maintenance 1 jishu hozen. Introduction to autonomous maintenance 1 jishu hozen pillars of tpm by ketan kumar raavinnovate this video cover first part of autonomous maintenance in page 626. The need to develop such a document arose from the difficulty in translating the original jipm manual 1 into a process that could be used in semiconductor manufacturing. An introduction to total productive maintenance tpm. Implementation of autonomous maintenance and kaizen to. Ebook autonomous maintenance in seven steps as pdf download.

The additional goal of creating a document or am workbook followed within the next five months. This paper looks at how autonomous maintenance has a direct correlation with improving. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Usually 37 member team including supervisor and senior operator and operators from all shifts. Autonomous maintenance assisting the operations to maintain its own. Conduct autonomous inspection conduct general inspection training. Autonomous maintenance jishu hozen refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. Autonomous maintenance in seven steps top results of your surfing autonomous maintenance in seven steps start download portable document format pdf and ebooks electronic books free online rating news 20162017 is books that can. Feb 16, 2015 learn what total productive maintenance tpm. The implementation of autonomous maintenance part 1 in a.

Pdf total productive maintenance tpm is one of the maintenance. When companies begin to implement total productive maintenance tpm they often start by. Ppt autonomous maintenance powerpoint presentation. You must maintain each step as you progress, or the whole thing will crumble how does autonomous maintenance work. In the step zero of autonomous maintenance, the goal is to increase basic understanding about machine components. The maintenance crew went in the equipment modification for improving reliability. File type pdf autonomous maintenance in seven steps implementing tpm on the shop floor video introducing the autonomous maintenace pillar of total productive maintenance. Autonomous maintenance in seven steps implementing tpm. Autonomous maintenance in seven steps top results of your surfing autonomous maintenance in seven steps start download portable document format pdf and ebooks electronic books free online rating news 20162017 is books that can provide inspiration, insight, knowledge to the reader. Dec 07, 2017 one point lesson opl what is opl and types explained with examples duration. These basic maintenance steps goes a long way in enhancing machine life and capacity, leaving the more thorough maintenance to technical staff. This book contains comprehensive coverage of all seven stepsnot just the first three or four. Outline the steps of am give practical guidance on am roll out.

Order in the sense of methods, doing things in the proper order. The seven steps of autonomous maintenance follow three phases. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Autonomous maintenance jishu hozen refers to tpm activities that involve operators in. Thus nippondenso which already followed preventive maintenance also added autonomous maintenance done by production operators.